Silicone Compression Molding
The Benefits And Features Of Silicone Material
Silicone is one of the most commonly used materials in the world. It’s preferred for a wide range of products spanning countless applications and industries. From personal care products and sports equipment to baby toys and pet products, silicone is used in nearly everything. Why? That’s a great question! Here are some of the primary reasons so many businesses use silicone products and why you should too!
Safety
When manufactured correctly and sourced from reputable places, silicone has the safety standards necessary to be used in a wide range of food-grade products. This is why silicone is commonly used in baby products, kitchenware, toys, and pet products – just to name a few.
Elastomer
Silicone has a characteristic rubber-like structure that allows it to be contorted, twisted, and stretched without compromising its shape. This elasticity makes silicone stand out when compared to other products that would crumble or break in such use.
Durability
This dynamic and long-lasting material has the ability to maintain its shape and performance even through rough and routine use. It’s tear, water, slip, and heat-resistant, making it the perfect material for regularly-used products.
Affordability
Silicone is highly economic compared to other more expensive materials. Businesses with various budget parameters can all produce silicone products on a mass scale without breaking the bank. It’s the perfect combination of quality and affordability.
Silicone Compression Molding Processes
Step 1. Material Selection
The optimal raw material is chosen based on the intended application and the specific requirements of the customer.
Step 2. Mixing Material
The silicone raw materials are mixed according to the desired product hardness and color specifications.
Step 3. Cutting Material
The material is cut into strips or blocks based on the product specifications.
Step 4. Material Set-up
The cut material is placed into each cavity of the mold. This process must be quick to prevent the mold temperature from dropping too much.
Step 5. Vulcanization
The mold is placed on the platform and undergoes vulcanization through high temperature and pressure.
Step 6. Demolding
Once the set vulcanization time is reached, the mold will automatically release, allowing the product to be removed.
Watch Compression molding Video
This video showcases the complete silicone compression molding process. Click here or on the image below to watch.
Why HAOTIAN?
HAOTIAN provides the expertise you need for designing and prototyping silicone products. With strong formulation and manufacturing capabilities, we deliver custom silicone solutions for a wide range of applications and order volumes.
Our highly automated and efficient production processes ensure fast delivery in your required quantity. We specialize in quick turnaround times—reducing lead times from weeks to days. Plus, our free and highly accurate quoting process is one of the fastest in the industry. Get in touch with us today to get started.
